Technology

What is AAC Technology?

Autoclaved Aerated Concrete (AAC) is a lightweight, precast building material that offers superior performance for modern construction.

Understanding AAC

Autoclaved Aerated Concrete (AAC) is an innovative building material invented in Sweden in 1924. It is manufactured by mixing sand, cement, lime, water, and an expansion agent (aluminum powder).

The mixture is poured into molds where the aluminum reacts to create millions of tiny air cells, giving AAC its characteristic lightweight and insulating properties. The material is then cured in autoclaves under high pressure and steam.

The result is a building material that combines the workability of wood with the strength and durability of concrete, offering exceptional thermal and acoustic insulation.

AAC manufacturing technology
Kazakhstan Technology

Composition of Aerated Concrete

Our AAC products are manufactured using proven technology with high-quality natural components.

Cement

High-quality Portland cement serves as the main binding component that ensures the strength of the blocks.

Sand

Finely ground quartz sand serves as a filler and gives the block resistance to loads.

Lime

Slaked lime participates in chemical reactions that promote the formation of pores.

Water

Used to hydrate the cement and mix the components.

Aluminum Powder/Paste

A gas-forming component that reacts with lime to form pores through hydrogen release.

Chemical Properties

The unique properties of AAC arise from carefully controlled chemical reactions during manufacturing.

Gas Formation

Aluminum powder reacts with calcium hydroxide, releasing hydrogen which creates millions of small pores in the mixture.

Tobermorite Formation

During autoclaving, calcium combines with silicohydrate to form tobermorite - a mixture of crystalline, semi-crystalline, and amorphous structures that gives AAC its strength.

Environmental Safety

The use of natural components makes the material safe for the environment and human health.

Fire Resistance

The inorganic composition makes aerated concrete a fire-resistant material resistant to high temperatures.

Fire Safety

Aerated concrete is considered one of the most fire-safe building materials. It belongs to the class of non-combustible materials (class NG).

  • Can withstand high temperatures for extended periods without losing strength and load-bearing capacity
  • Creates a reliable barrier preventing fire spread to other rooms
  • Blocks retain their shape even at +900°C and can be reused after minimal fire damage

Density Grades & Specifications

AAC is available in various density grades, each suited for different applications. Lower density provides better insulation, while higher density offers greater strength.

Density GradeDensity (kg/m³)Compressive Strength (kg/cm²)Thermal Conductivity W/(m·°C)Frost Resistance (cycles)Strength Class
D20020010-150.048-0.05825B0.75-B1.0
D300300150.072-0.08425B1.5-B2.0
D400400250.096-0.11735B2.0-B2.5
D50050035-460.120-0.14750B2.5-B3.5
D600600460.144-0.18375-100B3.5-B5.0

* D400-D500 grades are most commonly used for load-bearing walls in residential construction

Key Benefits of AAC

AAC offers numerous advantages that make it ideal for residential and commercial construction.

Energy Efficiency

Energy Efficiency

AAC has excellent thermal insulation properties with thermal conductivity ranging from 0.048 to 0.183 W/(m·°C) depending on density, reducing heating and cooling costs significantly.

Fire Resistance

Fire Resistance

AAC belongs to the class of non-combustible materials (class NG). It does not ignite even at +900°C, does not support combustion, and does not emit toxic gases. Blocks retain their shape and can be reused after fire if damage is minimal.

Sound Insulation

The porous structure of AAC provides excellent acoustic insulation, reducing noise transmission between rooms and from external sources.

Moisture Control

AAC regulates humidity levels naturally, absorbing excess moisture and releasing it when the air is dry, creating comfortable indoor environments.

Eco-Friendly

Made from natural components (cement, sand, lime, water, aluminum), AAC is environmentally friendly and safe for human health with low carbon footprint in production.

Lightweight

With density ranging from 200-600 kg/m³, AAC is significantly lighter than conventional concrete, reducing structural load requirements and foundation costs.

Technical Characteristics

Density Range200-600 kg/m³
Compressive Strength10-46 kg/cm²
Thermal Conductivity0.048-0.183 W/(m·°C)
Frost Resistance25-100 cycles
Fire ClassNG (Non-combustible)
Max Temperature Resistance+900°C

Technical Excellence

AAC meets rigorous international standards and offers consistent, predictable performance in construction applications.

The material's cellular structure provides an optimal balance of strength, weight, and insulation properties, making it suitable for load-bearing and non-load-bearing applications.

AAC can be easily cut, drilled, and shaped on-site using standard woodworking tools, reducing construction time and labor costs.

Ready to Use AAC in Your Project?

Explore our range of AAC products or contact our technical team for expert advice.